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BVK Hydrotech, a BVK Group company

The hydrogen value chain

Energy &Clean Tech

Metal mesh components for electrolysis, fuel cells, hydrogen purification and balance-of-plant systems — from a manufacturer that already powers 50%+ of its energy needs through renewables.

Electrolysis
Fuel Cells
Purification
Decarbonisation
Stainless steel electrolyser stack producing hydrogen

Electrolysis

Stack cores, GDL/PTL layers and separators.

Fuel Cells

Electrode support and mass transport layers.

Balance of Plant

Filter elements for purification and drying.

Low-Carbon Supply

50%+ of our own energy from renewables.

Overview

Addressing the
challenge

Renewable energy is increasingly important as more governments and companies look for clean energy sources, and fuel cells and electrolysers present a significant opportunity. For a number of functions across both products, woven mesh is a preferred option in the industry: its shape, porosity and bonding capability make it a versatile choice. BVK supplies that mesh — and, where the component needs to compress or conform, the knitted equivalent.

Electrolyser stacks on an assembly bench

Nearly two decades

of experience in the energy space

Across the chain

Where BVK mesh enters the
hydrogen chain

Mesh is not one component in a hydrogen plant. It appears at six separate points, each with its own specification.

Exploded electrolyser stack: end plate, membrane, perforated plates, bipolar plates, gaskets and tie rods
  • MembranesHigh-performance membrane materials for efficient electrolysis
  • Bipolar PlatesCorrosion-resistant, precision-engineered plates
  • Flow Distribution SolutionsUniform flow for higher efficiency and durability
  • Gaskets & SealsReliable sealing for long operational life
  • Electrode Support MaterialsEngineered for stability and high conductivity
  • Custom ComponentsTailored to meet specific system requirements
  • Electrolyser Stack Core

    Electrode substrates, catalyst support and current collection layers.

  • Nickel Elastic Elements

    Compressible knitted components maintaining stack contact pressure.

  • BoP Filter Elements

    Balance-of-plant filtration protecting downstream equipment.

  • Gas Diffusion / PTL

    Porous transport layers distributing reactant across the active area.

  • Fuel Cell Electrodes

    Gas diffusion, current collection and electrode support in AFC, SOFC and PEM.

  • Purification & Drying

    Mesh internals in H₂ purification and drying skids.

How we engage

From enquiry to
series supply

Clean energy programmes move fast and then stop dead at qualification. This route is built to get through that stage once.

1. Define Conditions

Cell chemistry, duty, envelope and volume expectations.

2. Model & Recommend

CFD assessment and material recommendation before tooling.

3. Prototype

Rapid prototype samples for dimensional and functional checks.

4. Validate & Freeze

Testing, control plan and Production Part Approval.

5. Series Supply

Documented, traceable, repeatable volume production.

Our own footprint

Responsibility
in action

A clean-energy supply chain is only as clean as the suppliers in it. These are BVK's own figures.

  • 50%+ of energy consumption already from renewable sources
  • Goal of becoming 100% self-reliant on renewables
  • ESG objectives targeted at 2030
  • 100% reusable and recyclable packaging supporting a circular economy
  • Digital energy management system driving conservation
  • ISO 14001 environmental and ISO 50001 energy management systems
Rooftop solar installation at the BVK plant in Jaipur

Helping customers

achieve their own ESG goals

Specifications

Mesh by position in the hydrogen chain

PositionMesh formMaterials referenced
Electrolyser GDL / PTLKnitted meshNi 201/202, titanium, stainless steel for alkaline
Nickel elastic elements and separatorsKnitted meshNickel
Open GDL and elastic elementsVoltra Lite — low density, single wire—
SeparatorVoltra + — medium density, double wire—
Dense GDL and electrode supportVoltra Max — high density—
Electrode substrate, catalyst support and current collectionWoven meshPer the fourteen-alloy material table
Fuel cell electrodes (AFC, SOFC, PEM)Woven mesh—
Fuel cells and H₂ storageKnitted mesh: GDL, electrode supports, vent guards—
BoP filter elements, H₂ purification and dryingFilter elements and mesh internals—

Sustainability

Powering a cleaner planet

Woven and knitted mesh support electrolysers and fuel cells across the green hydrogen value chain. BVK also powers 50%+ of its energy needs through renewables, with a goal of becoming 100% self-reliant.

50%+

Energy needs powered by renewables

100%

Renewable self-reliance goal

Applications

Clean technology,
real equipment

Where BVK mesh is applied across the hydrogen value chain.

Illustration: Solar powered green hydrogen production

Green Hydrogen Production

Electrolysis components for renewable fuel and storage.

Exploded fuel cell stack assembly

Fuel Cells & H₂ Storage

GDL, electrode supports and vent guards.

Metal mesh filter element in a flanged housing

BoP Filter Elements

Balance-of-plant filtration for hydrogen systems.

Illustration: Hydrogen storage cylinder hall

Purification & Drying

Mesh internals for H₂ purification and drying skids.

Why BVK in clean tech

An old plant for a
new industry

Hydrogen is a young sector supplied, for the most part, by young companies. BVK brings six decades of weaving discipline to it.

Government R&D Collaboration

Joint R&D programmes with the Government of India through DSIR recognition.

Certified Supply Chain

A reliable, certified network enabling risk mitigation and robust supply.

Industry 4.0 Plant

MES, predictive maintenance, intelligent machine control and digital twin.

Scale Ready

650+ MT of metal a year, exporting to 25+ countries.

Illustration: Electrolyser stack

Electrolyser Solutions

Fuel cell mesh components

Fuel Cell Solutions

Illustration: Knitted mesh detail

Knitted Mesh Solutions

Let's build a cleaner tomorrow

Building clean energy equipment?

Whether it is an electrolyser stack, a fuel cell, a purification skid or something still on the drawing board, start with the operating conditions and we will work back to the mesh.

Certifications

Certified quality, safety and compliance

The same management systems and compliance badges audited across every order: quality, environment, safety, energy and material conformity.

AS9100

AS9100

CE marking European conformity certification badge

CE Marking

DSIR Recognized R&D Centre

DSIR Recognized R&D Centre

IATF 16949:2016

IATF 16949:2016

ISO 9001:2015

ISO 9001:2015

ISO 14001:2015

ISO 14001:2015

ISO 45001:2018

ISO 45001:2018

ISO 50001 2018 energy management system certification badge

ISO 50001:2018

REACH compliant certification badge

REACH Compliant

RoHS compliant certification badge

RoHS Compliant

AS9100

AS9100

CE marking European conformity certification badge

CE Marking

DSIR Recognized R&D Centre

DSIR Recognized R&D Centre

IATF 16949:2016

IATF 16949:2016

ISO 9001:2015

ISO 9001:2015

ISO 14001:2015

ISO 14001:2015

ISO 45001:2018

ISO 45001:2018

ISO 50001 2018 energy management system certification badge

ISO 50001:2018

REACH compliant certification badge

REACH Compliant

RoHS compliant certification badge

RoHS Compliant

FAQ

Energy & Clean Tech FAQs

Answers to the questions buyers and engineers ask most often about this part of our range.

Ask our engineers